SY Series High heat efficiency Hollow Paddle Industrial Drying
Applicable for drying or cooling of paste, particle, powder and
slurry state of material, perform
the process of drying, cooling, heating, sterilizing, reacting and
combustion under low temperature.
The special stirring and heating transferring blade, makes high
heat transferring efficiency, and provide
self-cleaning function. The special chock shaped stirring and heat
transferring blade has high heating efficiency
and self-cleaning function of the heating transferring surface.
Hollow chock shaped blades are concentrated on the hollow shaft.
Heat media flow through the blade from
the hollow shaft. The heat transferring area in the effective
volume is very high. The temperature range of
heating media is -40 ℃ to 320 ℃ . It might be steam, or liquid
state, such as steam, thermal oil etc.
Indirect heating, there's no heat carried out by air. All heat is
utilized for to drying the material except the
lost of heat insulation layers. The surface of chock shaped blade
has self-cleaning function. The relative
movements of the product particles and the chocked shaped surface
might clean the material attached to
the chock shaped surface, so to keep the cleanliness of heat
transferring surface during working. The shell
of hollow blade dryer is Ω shape. 2 or 4 pieces of hollow stirring
shaft are usually equipped in the shell.
To avoid any leakage of material, there're sealed terminal cover
and top cover with the shell.
The heat transferring media flow through the rotation connector,
jacket's shell and hollow stirring shaft.
To ensure best transferring effect, the hollow stirring shaft
adopts different interior structure in accordance
with different heating media.
The blade dryer is successfully applied in foodstuff, chemical,
petrochemical, dyestuff, and industrial mud etc.
The heating transferring, cooling and stirring characters enable it
to perform the following unit operation:
combustion (low temperature), cooling, drying (recovery of
solvent), heating (melting), reacting and sterilizing.
The stirring blade is heat transferring surface too, so to increase
heat transferring area of unit effective
volume is increased, and decrease processing time. The chock shaped
heat transferring surface has
self-cleaning function. Compressing and swell-stirring functions
make the material mixed uniformly. The material perform the
movement of "piston flow"
along the shaft. The difference of the temperature, humidity and
mixing effect are very small in the different
axial area. The blade dryer is capable to perform combustion under
low temperature if we adopt thermal
oil as heating media, such as Ca2S04 · 2H2O is combusted into
Ca2SO4 · 1/2H2O, NaHCO3 is combusted
into Na2CO3 and so on. It's capable for cooling process with water
and chill salted water etc,
such as base cooling machine in Na2CO3 industry, instead of the old
style base air cooler, so to save power
and the processing equipment for tail air, and save operation cost.
Drying is the main function of this machine.
Drying without hot air makes the process of solvent recovery,
energy consumption, control of environment ideal,
easy to teat. It's specially applicable for recovery of solvent and
heat sensitive material that is easy to
be combusted or oxidized. It has been widely used in fine chemical,
petrochemical, and dyestuff industries.
The uniformity of temperature, humidity and mixing effect in axial
areas make the equipment capable for
heating and melting, or reaction of solid material. It's
successfully applied in mixed fertilizer and character
transformed starch industries. The blade dryer is also capable for
sterilizing food and starch.
The big heating area in unit effective area, dry the material to
sterilizing temperature very fast,
so to avoid quality change caused by long time heating.
1. The heat consumption of blade is low: No heat carried out by the
air because of indirect heating;
there's no heat insulation layer with the exterior wall of the
dryer. It consumes 1.2 kg of steam to evaporate
1kg of water for to drying slurry state of material.
2. The cost of the blade dryer is low: The unit effective volume
has very large heat transferring surface,
so the processing time is shorted, the size of the equipment
becomes small. The building area and place
are sharply decreased.
3. The range of material to be processed is wide: Heat sensitive
material and the materials to be processed
under high temperature might be processed with different heating
media. The normal media are: steam,
thermal oil, hot water and chill water. It might be continuous or
batch operation, widely used in many areas.
4. The pollution is less: Without any carrying air, very few powder
is carried out. The solvent evaporated
is very few, it easy to be processed. For the material that might
cause pollution or the solvent to be recovered,
it might adopt sealed circulation.
5. The operation cost is low: 1hour/day.operator is enough for
normal operation. Low stirring speed and
reasonable structure, the worn amount is few, and the maintenance
fee is low.
6. Steady operation: The material particles fully contact heat
transferring surface, because of the
special compressing and swell-stirring effect of the chock shaped
blade. The difference of the temperature, humidity and mixing
are very small in the different axial area, so to ensure the
stability of process.